Camille LeFevre
Concrete Countertop
Countertops made of concrete are typically 1 to 2 inches thick, in any shape or size using custom formwork. When pouring the countertop, ceramic or glass can be inlayed into the surface to produce patterns or images. Once the concrete is cured, it is polished and finished with concrete stain to produce colours and patterns.
Look for concrete with a high content of recycled material and fly ash and seek local concrete producers for lower transportation distance. Constructing concrete countertops can be labour intensive:
- The moulds must be carefully constructed, with flat and smooth sanded surfaces and no gaps at the joints for the concrete to escape.
- After the concrete is poured and cured (4-12 days), further finishing with a wet grinder and sander may be required to smooth corners and surfaces and small gaps may need to be filled with concrete filler.
- The countertop must be polished and finished with concrete stain. Oxide stains can be used to give the concrete a variety of appearances, like dark or bright, rusty or colorful.
- Lastly, a sealant must be applied to the concrete for protection. Choose a low- or no-VOC sealant to finish the surface.
Concrete is very durable, only requires a minimal finish, and requires little maintenance. On the down side, concrete takes a lot of energy to produce, and its production emits high greenhouse gases. But once it is installed and cured, there are no off-gassing emissions in your home.
Mortar, a cement made of heated lime, sand, and water, that hardens over time with exposure to air, was first made over 7,000 years ago in the Middle Eastern region. Mortar was an early precursor to cement, which is a key component of modern concrete.